Orbital SMF – Virginia Manuel d'utilisateur

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Virginia SMF Features:
Satellite assembly and integration
areas
One Class 100,000 clean room
(approximately 22,000 sq ft)
Bus and Payload Integration Bay
(approximately 5,000 sq ft)
Three Class 10,000 clean rooms
(each approximately 800 sq ft)
• 28,000 sq ft environmental test area
Anechoic RF chamber housing a
state-of-the-art 40 ft x 22 ft horizontal
neareld test range for satellite
antenna pattern measurements
• Component fabrication areas
• Electrical harness fabrication area
Multi-layer insulation (MLI) fabrication
area
Surface-mount circuit card assembly
(CCA) fabrication area
Propulsion subsystem manufacturing
and NDE inspection area
Satellite development laboratories with
hardware and software simulators
Ofce space for engineers, technicians
and administrative staff
FACTS AT A GLANCE
SMF – Virginia
Satellite Manufacturing Facility in Dulles, Virginia
Orbital’s Dulles, Virginia Satellite Manufacturing Facility (SMF) is the largest in the United States east
of the Mississippi River. The 135,000 square foot SMF, one of the most modern in the world, can
accommodate all manufacturing, assembly and testing activities for multiple low-Earth orbit and
geosynchronous-orbit satellites and planetary spacecraft.
The SMF is designed to produce high-reliability commercial communications and broadcasting
satellites, Earth and space science spacecraft, national defense satellites and deep-space spacecraft.
To date, Orbital has developed, built and delivered nearly 150 small- and medium-sized satellites for
government and commercial customers. These satellites have amassed over 1,000 years of in-orbit
experience carrying out critical space science, technology demonstration, remote sensing and
communications missions.
Current Programs at the Virginia SMF Include:
• Transiting Exoplanet Survey Satellite (TESS) for NASA
• Ionospheric Connection Explorer (ICON) satellite for NASA
• Cygnus service modules for cargo resupply to the International Space Station
• National Security Space Programs
• SKYM-1 (DirecTV)
A GEOStar
-2 commercial communications
satellite in Orbital's Virginia satellite
manufacturing facility
FACILITY
Satellite
Manufacturing
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Page 1 - SMF – Virginia

Virginia SMF Features:• Satellite assembly and integration areas – One Class 100,000 clean room (approximately 22,000 sq ft) – Bus and Payload I

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Orbital Sciences Corporation 45101 Warp Drive • Dulles, Virginia 20166 • www.orbital.com©2014 Orbital Sciences Corporation FS005_01_2998

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